QualityOn sets a new standard in quality monitoring in plastics recycling. Because thanks to the innovative EREMA online measuring features you are informed about the current MVR and colour values already while the machine is processing – and do not have to wait until later in the laboratory.
You are notified automatically as soon as the values measured leave the defined tolerance range and can thus take remedial action in the process at an early stage – or remove any defective material immediately from the current process.
This ensures that you and your customers have recycled pellets with consistent properties. For more quality and higher process stability. Another bonus: QualityOn saves considerable time and labour compared to conventional laboratory methods.
Continuous quality monitoring of colour and MVR (melt volume-flow rate) values at the machine during processing – no need to wait until later in the laboratory
Saves time and labour: QualityOn saves considerable time and labour compared to manual laboratory methods.
Robust, straightforward and reliable design of measuring units
Geared to the higher requirements in recycling
Get more out of your QualityOn data – with re360, the new EREMA Manufacturing Execution System (optional). This system gives you a clear view of the MVR and colour data, prepares them in a structured way for later data analysis and enables the necessary long-term data storage for quality documentation.
Automated measuring process based on standardised laboratory method
Straightforward and robust system
Designed especially for recycling: unlike well-known online viscosity measuring systems which use gear pump technology and are designed primarily for clean polymers in the virgin material sector, the QualityOn:MVR measuring unit is designed especially for the higher requirements of recycling processes. It is, for example, insensitive to extremely small contaminant particles of 100-1000 μm which are common in post-consumer recycling.
Possible to sort quality according to different viscosity grades by means of a downstream recycled pellet deflector
Exact and representative data
Visualisation of colour values:
Available as a standalone system for retrofitting or for integrating in a new machine